In order to better understand the consulting services and the expertise offered by Electronic Cooling Solutions, a partial list of products that the ECS engineering staff have had experience in supporting is shown.

Selected Projects

Periodic
Transient Analysis of an SOT223 device on a JTEC Board

Determine the periodic steady state temperature of the SOT223 device.  The power on each device was increased from 0 W to 80 W in 10 milliseconds and then brought back to 0 W in another millisecond.  This resulted in a time lag of 8 ms between the powering of each device.  CFD simulation involved capturing the effect of the repeated triangular shaped peak power curves in such a very small time frame.


Process
Analysis of the transient thermal response of solder interconnects on packaging substrates during infrared re-flow processing

Design optimization: IR power level, power function, lamp-to-surface distance, mask material, thickness, shape, surface properties

 

IR measurements to check heat flux uniformity, and quantify the effect of mask

 

 

 

 

Transient thermal analysis of the cooling phase for a DVD sputtering process

 

Quantifying the effects of gas pressure and material properties on the cooling rate (Gases considered in analysis: Argon, Nitrogen and Helium)


Rack Exhaust HEX
Rack exhaust or rear door liquid-air heat exchanger analysis

Carry out preliminary system and heat exchanger thermal analysis utilizing CFD and NTU Methodology to determine thermal design specification requirements

Source and partner with key suppliers to develop and finalize thermal design

Influence key suppliers technology roadmap development work based on the future requirements of our customers


Servers
Design of an impingement cooling system for a high performance computer server product

Board level analysis of impingement cooling design concept

Evaluation of system airflow and system level thermal performance of impingement cooling design

Design of software for data acquisition

Analysis of blower design issues and implementation of design refinements

Design of Cooling System for Multiprocessor Super-Server product

Board level analysis of cooling requirements for high performance boards with multiple processors and ASICs, including design and selection of heat sinks.

Design and construction of necessary circuitry to power resistor networks within thermal die and extract and interpret data from sense circuitry.

Assessment of system airflow requirements and design of solution including blower selection and placement, specification of plenum requirements, and design of necessary ducting.


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